production

Know what is actually happening.

Each job card shows its order, machines and what it is waiting on. Stuck jobs show before customers call.

Zofbox Job Cards on a phone: JC-MF-015, Sunrise RSC 3-Ply, on hold for 9 days at MF-Pasting, with the material marked Short.
On hold Paused at pasting, short of material. The list says so.
Zofbox RM Shortfall on a phone: Kraft 150 GSM needs 3,789.4 kg with 300 kg in free stock, a gap of 3,489.4 kg, flagged to purchase.
Shortfall Kraft is short by 3,489.4 kg for three upcoming jobs. See it before they start.
the shortfall

See what the next jobs are short of.

For each material, the upcoming job cards that need it, what is in store and the gap to buy.

Factory decides.
Zofbox shows which job cards and customer orders are short of that paper, with the weight and due dates. It does not decide which one gets it.
Zofbox RM Shortfall panel. Kraft 150 GSM needs 3,789.4 kg with 300 kg in free stock, a gap of 3,489.4 kg to purchase, with the upcoming job cards that need it listed. Fluting 120 GSM is covered from stock.
Material shortfall Kraft is short by 3,489.4 kg for three jobs.

Machine down? Change this job's line-up.

The line-up loads from the finished good. On each job card, swap a machine, remove one or change the order.

Zofbox Machine Lineup editor for job card JC-MF-013. The route MF-3Ply-Printed-Glued loads from the finished good: Corrugator Line 1, MF-Pasting, MF-Slitter, MF-Printer, MF-Slotter, MF-FolderGluer. Each machine can be removed or moved, and more machines can be added.
Machine line-up JC-MF-013: six machines, Corrugator first.

Different paper arrives? Swap it.

Pick a different material for any layer. The change stays on that job card.

Zofbox Raw Material section of a job card: Outer Liner and Inner Liner Kraft 150 GSM, Fluting 1 Fluting 120 GSM, each with required and issued kilograms. Inner Liner issued 921.7 of 1,260 kg is shown in amber. A search for Kraft is open to pick a replacement paper.
Material swap Inner Liner: 921.7 of 1,260 kg issued.
the machines

Good output and waste, machine by machine.

Each machine logs what it made and what it rejected. The next machine expects exactly that, so waste shows where it happens.

Zofbox job card JC-007 for Sunrise Foods, closed. 988 of 1,000 sheets produced, short by 12, yield 98.8%, 6 of 6 machines complete. The production run lists each machine with expected, good and rejected sheets: each machine expects what the one before produced.
Per machine JC-007: 988 of 1,000 produced, 12 short.

Nothing closes without two names.

After quality, the store manager signs off, then an admin. Each approval is stamped with who and when.

Zofbox job card closure: Store approval by Deepak Kumar on 21/07/26, then Admin approval by Ravi Duby on 22/07/26, then closed on 22/07/26.
Two signatures Store approval, then Admin approval, each stamped.
the result

Which products waste most?

Yield, waste and on-time delivery add up from every closed job, by product and by customer.

Zofbox closed job cards summary: 5 jobs closed, 1,995 boxes and 988 sheets produced, average waste 0.91%, average yield 97.4%, on-time 50%. Insights list highest waste by product, most QC rejections by product, and on-time delivery by customer.
Closed jobs 5 closed, 0.91% average waste, 97.4% average yield.

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